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Integrate

The optimum total working solution for maximum productivity gains

Your greatest productivity gains come from total solutions that integrate end-of-line production, internal logistics and IT management. As a fully independent integrator, we provide expert advice in the choice of various subsystems and select the equipment that is the most suitable for your purpose. We then build an operating unit that works perfectly – plus we also take total responsibility for your project.

We have all the expertise you need in-house. intrion provides a fully integrated solution that includes electrical engineering, PLC, robotics and PC. Our i-controls provide line controls, as well as the interface with our ERP and WMS or MES systems. Our SCADA enables you to monitor everything remotely, while our OEE keeps a close eye on the performance of your installation, either in real-time or via reporting.

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Inline Checks

We comply with your strictest quality requirements Whether you have to comply with CFR 21 Part 11 now or not, intrion will incorporate the required inspection systems into your packing line so that the product that reaches the patient meets your strictest quality requirements. These days there is also no escaping the wave of serialisation that is sweeping the world of pharmaceuticals. But don’t worry, intrion will integrate the platform of your choice and test everything in-house so that you only have to bring in equipment that has been effectively tested and that has been through your FAT trials. intrion also has the right solution for aggregation, where the volumes are too small or too diverse to deploy a case packer. And you can put our mobile PBL (Pack-by-Layer) unit to work on the line only when you need it for aggregation.
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Fingergrip assembly.

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Print&Verify unit, incorporated into an existing packing line (also called a track&trace unit). We installed a PBL unit after the bundler for the semi-automatic and aggregated packing of small cases.

Product Picking

Picking at high speed

Whether it’s creating order out of chaos, or bulk to SKU (stock keeping unit), intrion can do the job for you. One of the areas we specialise in is the high-speed packing of syringes, needles and leaflets, etc. in a blister pack or box. It doesn’t matter how you want these components to be supplied, we’ll work with you to find the automation solution that suits you best. This doesn’t necessarily have to be a Delta robot, although it does deliver the best videos: click on the videos to view a couple of our productions.
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Flexpicker syringe line.

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Packing by threes: correcting missing product.

Product Packing

Packing or unpacking? We have the customised solution you need. If a standard packing machine does the job for you, then you don’t need us. But if you can’t find the ideal machine on the market, get in contact with us. We can often integrate existing packing solutions into complete lines. We usually produce the solution ourselves if the issue you are struggling with is a little different from the norm. Of course, it doesn’t have to be packing – we can also provide the unpacking solution you are looking for.
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Packing syringes in labelled boxes.

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Unpacking safe packs

Palletizing

Smart solutions where the benefits are all yours

Palletisers are ten a penny. But at intrion they’re a little different, because each system we create takes your specific wishes into consideration. Let’s face it, how many “off the shelf” systems are there able to manage your brite stock? Or pack trays filled with vials into a pallet container? At intrion we can turn our hand to anything.
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Loading/unloading vials in trays

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Robotised (de)palletisation of trays going through a washing funnel in a grade C cleanroom.

Conveying

We incorporate your preferences

Transport systems don’t sound very exciting in themselves. But we look at things differently at intrion. Our solutions include straight conveyors, but if you like to work with a specific supplier for your conveyor belts, we’ll be happy to incorporate your preference. Need to transport syringes vertically to a packing line? That’s also conveying!
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Taking pens for camera inspection and then packing in a flowpacker.

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Vertical syringe transport.

Storage

Ingenious use of storage space Automatic storage systems for containers, cartons, pallets, big-bags or IBCs (intermediate bulk containers) create high storage density, combined with high input and output efficiency. The matching transport solutions ensure flexible and optimum usage of automatic storage systems. Do you have a brite (or bright) stock idea? Call us!
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Fully automated high bay warehouse.

Sorting & Sequencing

Fast and error-free

Sorting systems need to be totally reliable, as well as fast. intrion designs and installs successful sorting systems for a huge range of products. Sorting can be based on barcodes, RFID, visual image recognition and OCR, and can be combined with the capture of weights and dimensions.

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Packing by threes: correcting missing product.

Order Picking

Save time and manpower

Preparing orders manually is unmistakably a time-consuming process that is both error-prone and can sometimes involve ergonomically stressful activities. intrion has many years of experience in developing the best solutions for collating your orders automatically or semi-automatically.
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Aggregation

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Pack-by-Layer aggregation unit

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