Integrate

The optimum total working solution for maximum productivity gains

Your greatest productivity gains come from total solutions that integrate end-of-line production, internal logistics and IT management. As a fully independent integrator, we provide expert advice in the choice of various subsystems and select the equipment that is the most suitable for your purpose. We then build an operating unit that works perfectly – plus we also take total responsibility for your project.

We have all the expertise you need in-house. intrion provides a fully integrated solution that includes electrical engineering, PLC, robotics and PC. Our i-controls provide line controls, as well as the interface with our ERP and WMS or MES systems. Our SCADA enables you to monitor everything remotely, while our OEE keeps a close eye on the performance of your installation, either in real-time or via reporting.

Inline Checks

Automate with total confidence

Every product that leaves your production line must be perfect. To guarantee this, inline quality control systems inspect 100% of your entire production and reject products that don’t comply. You can insert various parameters into those checks, based on your requirements: labelling, marking, welded joints, shape, colour, etc.

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Totally automated cheese line

Seal inspection and vacuum detection in packs of ring sausages.

Product Picking

Efficient product handling

You need increasingly fast packing lines and there’s high pressure on your production costs: that’s the reality in the food sector. Fortunately, manufacturers can turn to ‘pick & place’ technologies to meet this dual challenge. Highly effective robots pick bulk products at high speed and place them in the required position for sorting, packaging and packing. That way, both speed and production costs stay under control.

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Fully automatic addition of a spoon to the familiar purple box filled with Milka chocolate eggs.

Fully automatic packing line on which a robot picker packs 400 madeleine biscuits per minute into boxes.

Product Packing

Optimum protection for your products

The advantage of secondary packaging is that the product can be stored, transported and displayed in the store. There is plenty of good sturdy standard equipment available on the market to do this for you. Need a customised packing line that fits in with both the specifications and logistical characteristics of your product? Better ask intrion.

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Automatic packing line (wrap-around) for flexible apple sauce containers.

Packing line for flexible drinks packs.

Palletizing

Fast, efficient stacking

Every solution for palletising has to be geared to the product, the product line and the company’s logistics. There are various ways of achieving this. For example, there are solutions that you use at the end of the production line, or else you can opt for a palletising robot that is built into the centre of your facility and which receives products from various lines. It is vital to examine the technical and implementation options for each project and to make a careful choice of the technology required.

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Fully automatic palletizing of boxes, wooden cases, open cardboard trays and cartons with stacking lobes.

Conveying

Fast, smart supply and removal of trays, boxes and pallets

A production line can only work efficiently if it is linked to an effective form of product transport with an effective control system. With intrion you benefit from our high degree of expertise, both in terms of the production line itself as well as with regard to intralogistical flows.

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The plastic crates are transported to a multi-paletizing ce: 5 stack positions, 58 types of crates, 2 pallet types.

Transport of trays, from production to packaging and storage.

Storage

Ingenious use of storage space

Automatic storage systems for containers, cartons, pallets, big-bags and IBCs (intermediate bulk containers) deliver high storage density combined with excellent goods-in and goods-out efficiency. The corresponding transport solutions ensure flexible, optimum use of the automatic storage systems.

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Intermediate storage with a high dynamic mini-load warehouse.

Totally automatic order picking system from the mini-load warehouse for AGF products.

Sorting & Sequencing

Fast and error-free

In the food sector, sorting and organising are common steps in the process. Sorting systems must be totally reliable, as well as fast. intrion designs and installs high-performance sorting systems for a wide range of products. Sorting can be carried out based on barcodes, RFID, visual image recognition and OCR, often combined with the recording of weights and dimensions.

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Sorting centre for beer bottles

Sorting unit for empties: automatic sorting to various removal lines on 2 levels. Average speed: 36,000 empty beer bottles per hour

Order Picking

Save time and manpower

Preparing orders manually is unmistakably a time-consuming process that is both error-prone and can sometimes involve ergonomically stressful activities. intrion has many years of experience in developing the best solutions for collating your orders automatically or semi-automatically.

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